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Investigation on Ultrasonic Welding Attributes of Novel Carbon/Elium ® Composites
Materials, 2020-03, Vol.13 (5), p.1117
[Peer Reviewed Journal]
2020 by the authors. 2020 ;ISSN: 1996-1944 ;EISSN: 1996-1944 ;DOI: 10.3390/ma13051117 ;PMID: 32138180
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Title:
Investigation on Ultrasonic Welding Attributes of Novel Carbon/Elium ® Composites
Author:
Bhudolia, Somen K
;
Gohel, Goram
;
Fai, Leong Kah
;
Barsotti, Jr, Robert J
Subjects:
joints/joining
;
polymer–matrix composites (pmcs)
;
thermoplastic resin
;
ultrasonics
Is Part Of:
Materials, 2020-03, Vol.13 (5), p.1117
Description:
Joining large and complex polymer-matrix composite structures is becoming increasingly important in industries such as automobiles, aerospace, sports, wind turbines, and others. Ultrasonic welding is an ultra-fast joining process and also provides excellent joint quality as a cost-effective alternative to other joining processes. This research aims at investigating the welding characteristics of novel methyl methacrylate Elium , a liquid thermoplastic resin. Elium is the first of its kind of thermoplastic resin, which is curable at room temperature and is suitable for mass production processes. The welding characteristics of Elium composites were investigated by optimizing the welding parameters with specially designed integrated energy directors (ED) and manufactured using the Resin transfer molding process. The results showed a 23% higher lap shear strength for ultrasonically welded composite joints when compared to the adhesively bonded joints. The optimized welding time for the ultrasonic welded joint was found to be 1.5 s whereas it was 10 min for the adhesively bonded joint. Fractographic analysis showed the significant plastic deformation and shear cusps formation on the fractured surface, which are typical characteristics for strong interfacial bonding.
Publisher:
Switzerland: MDPI
Language:
English
Identifier:
ISSN: 1996-1944
EISSN: 1996-1944
DOI: 10.3390/ma13051117
PMID: 32138180
Source:
Geneva Foundation Free Medical Journals at publisher websites
PubMed Central
ROAD: Directory of Open Access Scholarly Resources
ProQuest Central
DOAJ Directory of Open Access Journals
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