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Role of hybrid tool pin profile on enhancing welding speed and mechanical properties of AA2219-T6 friction stir welds

Journal of Materials Processing Technology, 2018, Vol.257, p.257-269 [Peer Reviewed Journal]

ISSN: 0924-0136 ;DOI: 10.1016/j.jmatprotec.2018.03.002

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  • Title:
    Role of hybrid tool pin profile on enhancing welding speed and mechanical properties of AA2219-T6 friction stir welds
  • Author: P, Mastanaiah ; Sharma, Abhay ; Reddy, G. Madhusudhan
  • Subjects: Mechanics
  • Is Part Of: Journal of Materials Processing Technology, 2018, Vol.257, p.257-269
  • Description: The friction stir welds of thick precipitation-hardenable aluminum alloys suffer from reduced joint strength due to dissolution/coarsening of the strengthening precipitates. The article portray hybrid pin profiled tool that enables sound welds at speeds 7-times faster than a conventional tool (a conical threaded tool), without pin breakage. The conical threaded and triangular cross-section in the upper and lower pin half-lengths of the hybrid tool facilitate material flow in a downward direction and shear deformation at a faster rate, respectively. The paper brings out the process mechanism responsible for the enhanced welding speed and mechanical properties obtainable with the hybrid tool through a case of 13-mm thick aluminum alloy AA2219-T6. The hybrid tool facilitates a 28% improvement in weld strength by reducing TMAZ softening, as evidenced by the microhardness and mechanical properties and supported by microstructural investigation and fractography.
  • Publisher: Elsevier
  • Language: English
  • Identifier: ISSN: 0924-0136
    DOI: 10.1016/j.jmatprotec.2018.03.002
  • Source: RAIITH

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